The machine is a disc assembly line, which saves space than a linear assembly line and has more accurate workpiece positioning. The equipment has 5 stations, each station is divided into 2 small stations A and B, each small station consists of 2 There are 20 troughs in one circle. If the assembly speed is 80 PCs\/min, it only needs to rotate 4 times, and it is safe and stable at low speed.
The features of the cap assembly machine are as follows:
One, the structure
1. The product discharge system is completed by the conveyor belt that has passed the food safety inspection;
2. The frame is welded by section steel, which is firm and stable;
3. The detection control system is composed of photoelectric sensors imported from Germany, proximity switches and PLC (Programmable Logic Controller). The assembly process is unattended, and the product and the assembled defective products are automatically discharged separately to ensure that the defective products are not mixed into the product.
4. Assembly system. The machine is a disc assembly line, which saves space than a linear assembly line, and the workpiece positioning is more accurate. The equipment has 5 stations, each station is divided into 2 small stations A and B, each small station The station consists of 2 feeding troughs, a total of 20 in one circle. If the assembly speed is 80 PCs\/min, it only needs to rotate 4 times, and it is safe and stable at low speed.
2. Control system and protection function: The equipment is controlled and regulated by PLC (Programmable Logic Controller), and the assembly of the machine is fully actively controlled and operated to achieve unattended operation. The machine is also equipped with motor overload protection and emergency stop switch, Ensure the personal safety of operators.
3. The important electrical components of the equipment are imported from abroad (Omron, Schneider, Yadek, etc.). The man-machine interface is used to monitor the assembly status and product quantity in real time (assembly status display, performance parameter display, maintenance prompt, active alarm indication and parameter set up).
4. Small footprint, space saving, simple equipment, no external pipes, saving equipment costs.
5. Factors affecting assembly efficiency: .
1. Manually swing the feeding element, feeding speed, whether the feeding channel is smooth, etc.
2. Quality problems of each part of the bottle cap.
3. Adjust the speed, the machine is equipped with semi-finished products detection, so that semi-finished products are not mixed with each other.
What are the characteristics of the bottle cap assembly machine produced by Tongcheng Saiwei? The assembly machine is suitable for various bottle types of juice, tea drinks, dairy products, purified water, condiments, beer, sports drinks and other food and beverage industries. High precision, and the bottle can be more prominent after shrinking to improve the bottle shape. Highly stable mechanical structure: the whole machine adopts stainless steel protective frame cover and aluminum alloy rigid body frame, which is stable and does not rust.
24 hours a day